ith the purchase of this SCHROTH asm harnessbelt, you have chosen a sophisticated restraint system, which represents a further advance in harness restraint technology. Extensive research, testing and field experience has shown it to offer, when properly installed and worn, high levels of protection in head-on collisions.

SCHROTH VW/Audi specific asm-Rallye 4 Series harnessbelts are only intended for installation at the left and right outboard front seating positions of designated VW/Audi model passenger cars which have been specifically evaluated by SCHROTH engineers for anchor point locations and suitability of available front seats. Before attempting installation, please first answer the following questions and carefully follow the instructions which accompany them.
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Volkswagen says that the new bodyshell has best-in-class torsional rigidity, with significantly enhanced safety qualities. The new Polo scored four stars in Euro NCAP crash tests. Everything about the body spells high quality; from the excellent paint and trim finish, to the solid feel of the doors and rear hatch when closing, and to the small panel gaps that are achieved through laser welding processes. The body, which is made from high-strength galvanized steel, carries a 12 year anti-corrosion perforation warranty. However, the Polo isn’t quite as ‘concentrated’ as it used to be. The new body, with its stylish looks, is longer, wider and taller. This has brought some welcome improvements to interior space, both for occupants and their luggage. Polo buyers can choose between three model types. There’s a base (price leader) Polo 3door, and there are S and SE variants in three and five door versions. Automatic or manual transmission is available on all models. Prices start at $19,800 for the base three-door, the S 3-door costs $20,800 and the SE 3-door is $22,500. Prices for the five-door models are $21,800 (the S) and $23,500 (the SE). Automatic transmission costs an extra $2,000. The base model comes with dual front airbags, five lap-sash seat belts and five head restraints, electro-hydraulic power steering, engine immobiliser, heated and power adjustable exterior mirrors, steering column adjustable for tilt and reach, a single CD audio system and a 60/40 split fold rear seat.
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Volkswagen Golf (2003 model) Volkswagen Passat Volkswagen Polo Volkswagen Sharan TYRE PRESSURES (COLD) regularly Check tyre pressure regularly The legal minimum tread depth is 1.6 mm psi (bar) 195/65 R15 Front 195/65 R15 Rear 195/65 R15 Front (full load) 195/65 R15 Rear (full load) 205/60 R15 Front 205/60 R15 Rear 205/60 R15 Front (full load) 205/60 R15 Rear (full load) 215/55 R16 Front 215/55 R16 Rear 215/55 R16 Front (full load) 215/55 R16 Rear (full load) 38 35 39 44 34 30 36 39 34 30 36 39 (2.6) (2.4) (2.7) (3.0) (2.3) (2.1) (2.5) (2.7) (2.3) (2.1) (2.5) (2.7) People Carrier / 7 Seats CONTROLS 4/6 11 7/8 2 9 Heating & Ventilation Hazard Lights Starter Switch Headlights Sidelights Indicators Wipers Rear Screen Wipers Horn Bonnet Release (not shown) Heated Rear Screen Rear Fog Lamp Front Fog Lamp R BRIEF OPERATIONAL ABOUT YOUR VEHICLE Locking the doors? Anti-theft system? Key / remote control operated central locking. Depress the door locking knobs to lock the doors from the inside. Or press central locking switch on the driver’s door armrest. Some models are fitted with a remote anti-theft alarm. Passive arming of electronic engine immobiliser after removal of the key from the starter switch. Opening the boot/tailgate? Most models are centrally locked. Use the key or remote control to unlock / open. Adjusting the door mirrors? Opening the windows? Operating the sunroof? Manual internal adjustment operated via control levers on the front doors. Or electric internal adjustment operated via a control knob on the driver’s door. Electric front operated via control buttons on the driver’s door. Manually operated rear. Or all electric. Not fitted.
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This Volkswagen Golf and Jetta Braking System Manual contains the Brake calipers - removal, overhaul and refitting Brake discs - examination, removal and refitting Brake pads- inspection and renewal Brake pressure regulator - testing, removal and refitting Footbrake pedal - removal and refitting General information and precautions Handbrake cables - removal, refitting and adjustment Handbrake lever - removal and refitting Hydraulic pipes and hoses - renewal Hydraulic system - bleeding Master cylinder - removal and refitting Rear brake cylinder - removal, overhaul and refitting Rear brake drum - examination and renovation Rear brake shoes - inspection and renewal Rear hub bearings - renewal Vacuum servo unit - removal and refitting Vacuum servo unit - testing Degrees of difficulty Easy, suitable for novice with little experience
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Accelerator and throttle cables - removal, refitting and adjustment . 10 Accelerator pedal - removal and refitting Air cleaner element - renewal Air cleaner unit - removal and refitting Automatic air cleaner temperature control - testing Carburettor (1.05 litre engine) - adjustments Carburettor (1.3 litre engine) - adjustments Carburettor (1.6 & 1.8 litre engines) - adjustments Carburettor - overhaul Carburettor - removal and refitting Choke cable (1.05 litre engine) - removal, refitting and adjustment . 12 Exhaust system - inspection, removal and refitting Fuel filler gravity valve - removal, testing and refitting Fuel gauge sender unit - removal and refitting Fuel pump - testing, removal and refitting Fuel reservoir - removal and refitting Fuel tank - removal and refitting General information and precautions Inlet and exhaust manifolds - removal and refitting Inlet manifold preheating - testing Specifications Air cleaner Type Element type Element application: 1.05 litre 1.3 litre 1.6 litre 1.8 litre Automatic air temperature control Renewable paper Champion Wl01 Champion W102 Champion U508 Champion U508 Fuel pump Type: 1.05 and 1.3 litre 1.6 and 1.8 litre Mechanical, diaphragm, operated by plunger from camshaft Mechanical, diaphragm, operated by eccentric on intermediate shaft 4A Fuel filter Type Champion L104 Carburettor - 1.05 litre Pierburg/Solex 31 PIC-7 Type Venturi Main jet Air correction jet with emulsion tube Idling fuel jet Idling air jet uxiliary fuel jet Auxiliary air jet Enrichment (primary/secondary) Injection capacity (cc/stroke) Float needle valve Float needle valve washer thickness Fast idle speed Choke valve gap Throttle valve gap smooth running detent Idle speed CO content % Downdraught with manual or automatic choke 23 mm X117.5 115 Z 45 135 32.5 130 70/70 1.00 ± 0.15 1.5 2.0 mm 2600 ± 100 rpm 1.8 ± 0.2 mm 2.5 ± 0.3 mm 950 ± 50 rpm 1.0 ± 0.5 1081 VW Golf & Jetta 4A•2
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This VolksWagen Golf and Jetta Routine includes the Air cleaner element renewal Air conditioning system check Alternator, power steering pump and air conditioner compressor drivebelt(s) check Antifreeze concentration check Automatic transmission and final drive fluid renewal Automatic transmission fluid level check Battery electrolyte level check Brake check Brake fluid renewal Brake pad and rear shoe lining check Clutch operation check Contact breaker point renewal and adjustment Contact breaker point check CV joint and boot check Engine oil and filter renewal Exhaust system check Fluid leakage and engine electrical system check Fuel and brake line, hose and union check Fuel filter renewal Fuel system control linkage check Gearbox oil level check Headlight beam alignment check Hinge and catch lubrication Ignition timing check Intensive maintenance Introduction Light, direction indicator and horn check Lock, hinge and latch mechanism check Seat belt check Slow running adjustment Spark plug renewal Steering gear check Sunroof guide rails cleaning and lubrication Suspension check Timing belt renewal Valve clearance check Vehicle underbody check Servicing specifications Refer to the end of “Weekly checks” Champion C101/C160 Lubricants, fluids and capacities Engine Oil filter Valve clearances 1.05 and 1.3 litre engines - pre August 1985: Warm: Inlet Exhaust Cold: Inlet Exhaust Hydraulic tappet free travel 1.05 and 1.3 litre - post August 1985, 1.6 and 1.8 litre (Maximum travel) 0.15 to 0.20 mm 0.25 to 0.30 mm 0.10 to 0.15 mm 0.20 to 0.25 mm 0.1 mm 50 % antifreeze (by volume) with water 5.0 to 10.0 mm deflection on longest run Cooling system
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Main wiring diagram, 2.8L Gas Engine, Engine Code AAA Note: For A/C system wiring information for vehicles equipped with the 2.8L Gas Engine, code AAA, see Index for correct Wiring Diagram No. Relay locations Positions of relays and multi-pin connector wiring, see also “Component Locations” sections. Load Reduction Relay Emergency Flasher Relay Wiper / Washer Intermittent Relay Seat Belt Warning System Relay Dual Horn Relay Fuel Pump Relay
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Attach sticker on drivers-side door beam (B-pillar); the sticker is found as an instruction contained in the very front of the owner information packet. Cross out the instruction after attaching the sticker. Attach sticker “Your next service event” : - Service sticker “Your next service event” : Mark Oil change service or Inspection service (whichever is the case next) with a cross and enter date / mile / kilometer reading; if necessary, also mark with a cross additional work to be performed (e.g. replace toothed belt) and brake fluid service and enter date / mile / kilometer reading service interval 01-4, Inspection Service .
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