Accelerator and throttle cables - removal, refitting and adjustment . 10 Accelerator pedal - removal and refitting Air cleaner element - renewal Air cleaner unit - removal and refitting Automatic air cleaner temperature control - testing Carburettor (1.05 litre engine) - adjustments Carburettor (1.3 litre engine) - adjustments Carburettor (1.6 & 1.8 litre engines) - adjustments Carburettor - overhaul Carburettor - removal and refitting Choke cable (1.05 litre engine) - removal, refitting and adjustment . 12 Exhaust system - inspection, removal and refitting Fuel filler gravity valve - removal, testing and refitting Fuel gauge sender unit - removal and refitting Fuel pump - testing, removal and refitting Fuel reservoir - removal and refitting Fuel tank - removal and refitting General information and precautions Inlet and exhaust manifolds - removal and refitting Inlet manifold preheating - testing Specifications Air cleaner Type Element type Element application: 1.05 litre 1.3 litre 1.6 litre 1.8 litre Automatic air temperature control Renewable paper Champion Wl01 Champion W102 Champion U508 Champion U508 Fuel pump Type: 1.05 and 1.3 litre 1.6 and 1.8 litre Mechanical, diaphragm, operated by plunger from camshaft Mechanical, diaphragm, operated by eccentric on intermediate shaft 4A Fuel filter Type Champion L104 Carburettor - 1.05 litre Pierburg/Solex 31 PIC-7 Type Venturi Main jet Air correction jet with emulsion tube Idling fuel jet Idling air jet uxiliary fuel jet Auxiliary air jet Enrichment (primary/secondary) Injection capacity (cc/stroke) Float needle valve Float needle valve washer thickness Fast idle speed Choke valve gap Throttle valve gap smooth running detent Idle speed CO content % Downdraught with manual or automatic choke 23 mm X117.5 115 Z 45 135 32.5 130 70/70 1.00 ± 0.15 1.5 2.0 mm 2600 ± 100 rpm 1.8 ± 0.2 mm 2.5 ± 0.3 mm 950 ± 50 rpm 1.0 ± 0.5 1081 VW Golf & Jetta 4A•2
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If your car won’t start Jump starting Wheel changing Identifying leaks Towing Weekly Checks Introduction Underbonnet check points Engine oil level Coolant level Brake fluid level Power steering fluid level Screen/headlamp washer fluid level Wiper blades Tyre condition and pressure Battery Electrical systems Lubricants and fluids Capacities and tyre pressures MAINTENANCE Routine Maintenance and Servicing Servicing specifications Maintenance schedule: Vehicles manufactured before August 1985 Vehicles manufactured after August 1985 Maintenance - component location Maintenance procedures Contents REPAIRS & OVERHAUL Engine and Associated Systems Engine repair procedures - 1.05 and 1.3 litre - pre August 1985 Engine repair procedures - 1.05 and 1.3 litre - post August 1985 Engine repair procedures - 1.6 and 1.8 litre 8 valve Engine repair procedures - 1.8 litre 16 valve Cooling, heating and air conditioning systems Fuel and exhaust systems - carburettor models Fuel and exhaust systems - K-Jetronic fuel injection - 8 valve engines Fuel and exhaust systems - K-Jetronic fuel injection - 16 valve engines Fuel and exhaust systems - Mono Jetronic fuel injection Fuel and exhaust systems - Digijet fuel injection Fuel and exhaust systems - Digifant fuel injection Ignition system - contact breaker type Ignition system - transistorised type Ignition system - fully electronic type Starting and charging systems Transmission Clutch Manual gearbox Automatic transmission Driveshafts Brakes and Suspension Braking system Suspension and steering Body Equipment Bodywork and fittings Body electrical systems Wiring Diagrams
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