This VolksWagen Golf and Jetta Routine includes the Air cleaner element renewal Air conditioning system check Alternator, power steering pump and air conditioner compressor drivebelt(s) check Antifreeze concentration check Automatic transmission and final drive fluid renewal Automatic transmission fluid level check Battery electrolyte level check Brake check Brake fluid renewal Brake pad and rear shoe lining check Clutch operation check Contact breaker point renewal and adjustment Contact breaker point check CV joint and boot check Engine oil and filter renewal Exhaust system check Fluid leakage and engine electrical system check Fuel and brake line, hose and union check Fuel filter renewal Fuel system control linkage check Gearbox oil level check Headlight beam alignment check Hinge and catch lubrication Ignition timing check Intensive maintenance Introduction Light, direction indicator and horn check Lock, hinge and latch mechanism check Seat belt check Slow running adjustment Spark plug renewal Steering gear check Sunroof guide rails cleaning and lubrication Suspension check Timing belt renewal Valve clearance check Vehicle underbody check Servicing specifications Refer to the end of “Weekly checks” Champion C101/C160 Lubricants, fluids and capacities Engine Oil filter Valve clearances 1.05 and 1.3 litre engines - pre August 1985: Warm: Inlet Exhaust Cold: Inlet Exhaust Hydraulic tappet free travel 1.05 and 1.3 litre - post August 1985, 1.6 and 1.8 litre (Maximum travel) 0.15 to 0.20 mm 0.25 to 0.30 mm 0.10 to 0.15 mm 0.20 to 0.25 mm 0.1 mm 50 % antifreeze (by volume) with water 5.0 to 10.0 mm deflection on longest run Cooling system
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A Air bag (See supplemental restraint system) Air bag warning light Air cleaner housing filter Air conditioner Air conditioner operation Air conditioner service Air conditioner specification label Air conditioner system refrigerant and lubrication recommendations Heater and air conditioner controls Air flow charts Alarm system (See theft warning) Anchor point locations Antenna Anti-lock brake system (ABS) Anti-lock brake warning light Ashtray (See cigarette lighter and ashtray) Audio system FM-AM radio with cassette player and compact disc (CD) player FM-AM radio with compact disc (CD) changer Steering wheel audio control switch Auto-lock free-running hubs Automatic Automatic power window switch Automatic transmission fluid (ATF) Driving with automatic transmission Transmission selector lever lock release B Battery Battery replacement (See remote keyless entry system) Before starting the engine Belts (See drive belts) Brake Anti-lock brake system (ABS) Brake booster Brake fluid Brake pedal Brake system Brake warning light Brake wear indicators Parking brake check Parking brake operation Break-in schedule Bulb check/instrument panel C Capacities and recommended fuel/ lubricants Car phone or CB radio Cargo (See vehicle loading information)
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Extract from company standard BMW N 600 02.0 The maximum tightening torques are: Only applicable to shaft screws with metric standard and fine threads acc. to DIN 13, sheet 13 and nuts with height of 0,8 x d acc. to DIN 934 and only for a µ total = 0.125 (screws phosphatized, screws untreated or galvanized. Lubrication condition: unlubricated and also oiled). For cadmium-plated screws or nuts (µ total = 0.08 to 0.09) the tightening torque with screw material at the same level of utilization ca. must be 30% less than shown in the table.
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