Accelerator and throttle cables - removal, refitting and adjustment . 10 Accelerator pedal - removal and refitting Air cleaner element - renewal Air cleaner unit - removal and refitting Automatic air cleaner temperature control - testing Carburettor (1.05 litre engine) - adjustments Carburettor (1.3 litre engine) - adjustments Carburettor (1.6 & 1.8 litre engines) - adjustments Carburettor - overhaul Carburettor - removal and refitting Choke cable (1.05 litre engine) - removal, refitting and adjustment . 12 Exhaust system - inspection, removal and refitting Fuel filler gravity valve - removal, testing and refitting Fuel gauge sender unit - removal and refitting Fuel pump - testing, removal and refitting Fuel reservoir - removal and refitting Fuel tank - removal and refitting General information and precautions Inlet and exhaust manifolds - removal and refitting Inlet manifold preheating - testing Specifications Air cleaner Type Element type Element application: 1.05 litre 1.3 litre 1.6 litre 1.8 litre Automatic air temperature control Renewable paper Champion Wl01 Champion W102 Champion U508 Champion U508 Fuel pump Type: 1.05 and 1.3 litre 1.6 and 1.8 litre Mechanical, diaphragm, operated by plunger from camshaft Mechanical, diaphragm, operated by eccentric on intermediate shaft 4A Fuel filter Type Champion L104 Carburettor - 1.05 litre Pierburg/Solex 31 PIC-7 Type Venturi Main jet Air correction jet with emulsion tube Idling fuel jet Idling air jet uxiliary fuel jet Auxiliary air jet Enrichment (primary/secondary) Injection capacity (cc/stroke) Float needle valve Float needle valve washer thickness Fast idle speed Choke valve gap Throttle valve gap smooth running detent Idle speed CO content % Downdraught with manual or automatic choke 23 mm X117.5 115 Z 45 135 32.5 130 70/70 1.00 ± 0.15 1.5 2.0 mm 2600 ± 100 rpm 1.8 ± 0.2 mm 2.5 ± 0.3 mm 950 ± 50 rpm 1.0 ± 0.5 1081 VW Golf & Jetta 4A•2
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This VolksWagen Golf and Jetta Routine includes the Air cleaner element renewal Air conditioning system check Alternator, power steering pump and air conditioner compressor drivebelt(s) check Antifreeze concentration check Automatic transmission and final drive fluid renewal Automatic transmission fluid level check Battery electrolyte level check Brake check Brake fluid renewal Brake pad and rear shoe lining check Clutch operation check Contact breaker point renewal and adjustment Contact breaker point check CV joint and boot check Engine oil and filter renewal Exhaust system check Fluid leakage and engine electrical system check Fuel and brake line, hose and union check Fuel filter renewal Fuel system control linkage check Gearbox oil level check Headlight beam alignment check Hinge and catch lubrication Ignition timing check Intensive maintenance Introduction Light, direction indicator and horn check Lock, hinge and latch mechanism check Seat belt check Slow running adjustment Spark plug renewal Steering gear check Sunroof guide rails cleaning and lubrication Suspension check Timing belt renewal Valve clearance check Vehicle underbody check Servicing specifications Refer to the end of “Weekly checks” Champion C101/C160 Lubricants, fluids and capacities Engine Oil filter Valve clearances 1.05 and 1.3 litre engines - pre August 1985: Warm: Inlet Exhaust Cold: Inlet Exhaust Hydraulic tappet free travel 1.05 and 1.3 litre - post August 1985, 1.6 and 1.8 litre (Maximum travel) 0.15 to 0.20 mm 0.25 to 0.30 mm 0.10 to 0.15 mm 0.20 to 0.25 mm 0.1 mm 50 % antifreeze (by volume) with water 5.0 to 10.0 mm deflection on longest run Cooling system
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