This VolksWagen Golf and Jetta Routine includes the Air cleaner element renewal Air conditioning system check Alternator, power steering pump and air conditioner compressor drivebelt(s) check Antifreeze concentration check Automatic transmission and final drive fluid renewal Automatic transmission fluid level check Battery electrolyte level check Brake check Brake fluid renewal Brake pad and rear shoe lining check Clutch operation check Contact breaker point renewal and adjustment Contact breaker point check CV joint and boot check Engine oil and filter renewal Exhaust system check Fluid leakage and engine electrical system check Fuel and brake line, hose and union check Fuel filter renewal Fuel system control linkage check Gearbox oil level check Headlight beam alignment check Hinge and catch lubrication Ignition timing check Intensive maintenance Introduction Light, direction indicator and horn check Lock, hinge and latch mechanism check Seat belt check Slow running adjustment Spark plug renewal Steering gear check Sunroof guide rails cleaning and lubrication Suspension check Timing belt renewal Valve clearance check Vehicle underbody check Servicing specifications Refer to the end of “Weekly checks” Champion C101/C160 Lubricants, fluids and capacities Engine Oil filter Valve clearances 1.05 and 1.3 litre engines - pre August 1985: Warm: Inlet Exhaust Cold: Inlet Exhaust Hydraulic tappet free travel 1.05 and 1.3 litre - post August 1985, 1.6 and 1.8 litre (Maximum travel) 0.15 to 0.20 mm 0.25 to 0.30 mm 0.10 to 0.15 mm 0.20 to 0.25 mm 0.1 mm 50 % antifreeze (by volume) with water 5.0 to 10.0 mm deflection on longest run Cooling system
Antifreeze mixture Air conditioning system Compressor drivebelt tension Fuel system Air filter element types Carburettor engines: 1.05 litre 1.3 litre 1.6 and 1.8 litre Fuel-injected engines: K-Jetronic on 16 valve engine: 1.8 litre All other systems: 1.8 litre Golf 1.8 litre Jetta 1.8 litre GTi ( engine code RP) Champion W101 Champion W102 Champion U508 Champion U502 Champion U506 Champion U502 Champion U572 Fuel filter element types Carburettor engines (all models) Champion L104 Fuel-injected engines: K-Jetronic on 16 valve engine: 1.8 litre Golf Champion L203 1.8 litre Jetta Champion L206 All other systems: 1.8 litre GTi ( engine code RP) Champion L206 All other models Champion L204* * New copper washers must be used and these are not supplied with the filter Idle speed 1.05 litre carburettor engines: Pierburg/Solex 31 PIC-7 Pierburg/Solex 1B3 and Weber 32 TLA 1.3 litre carburettor engines: Pierburg/Solex 2E3 1.6 litre carburettor engines: Pierburg/Solex 2E2 - engine code EZ Pierburg/Solex 2E2 - engine code RF 1.8 litre carburettor engines: Pierburg/Solex 2E2 K-Jetronic fuel-injected engine: 8 valve: Pre Sept. 1984 From Sept. 1984 Air conditioned models 16 valve Mono Jetronic fuel-injected engine Digijet fuel-injected engine: Up to July 1989 July 1989 Digifant fuel-injected engine 900 to 1000 rpm 750 to 850 rpm 750 to 850 rpm 900 to 1000 rpm 700 to 800 rpm 900 to 1000 rpm 900 to 1000 rpm 800 to 1000 rpm 850 to 1000 rpm 900 to 1000 rpm 750 to 950 rpm (not adjustable) 750 to 850 rpm 880 to 980 rpm 750 to 850 rpm 1081 VW Golf & Jetta Servicing specifications

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